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Water spill exposes Hyundai Ioniq 5 wiring harness vulnerability and a $12k bill

© A. Krivonosov
A Hyundai Ioniq 5 water spill under the seat caused wiring harness failure and an $11,882 repair. Warranty and insurance denied, highlighting a risky EV layout.
Michael Powers, Editor

In Florida, a Hyundai Ioniq 5 owner ran into a rare but deeply frustrating scenario: a simple water spill in the cabin snowballed into almost $12,000 in costs. During a hard stop, a bottle shot out of the cupholder and splashed water into the area beneath the seat, where wiring harnesses sit. Minutes later, the dashboard lit up with warnings, the turn signals quit, and once home the driver found he couldn’t even lock the car.

A dealer diagnosis showed damage to two major harnesses—one under the floor and another beneath the seat. Replacing them would have cost $11,882, and Hyundai declined a warranty repair, saying it viewed the case as damage caused by an external factor. The owner then turned to his insurer and was denied there as well: the company maintained that corrosion in the wiring had developed gradually rather than from a single spill.

Media report that in the Ioniq 5 the harness under the seat is positioned vulnerably; there are already instances where owners have received similar five-figure invoices after wear or moisture intrusion. The layout leaves little margin for everyday mishaps, and when routine cabin life can trigger electrical faults of this scale, the repair math quickly turns unforgiving.